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China 365PCB Technology Co., Ltd.
  • copper pcb
  • copper pcb

Copper PCB

Industrial-grade copper circuit boards with 2oz-20oz copper layers, 25μm+ plating, and 20A/mm² current capacity. MIL-PRF-31032 and IPC-6012 Class 3 compliant for aerospace/military use.

What is a Copper PCB?

"Copper clad PCB boards utilize pure C11000 electrolytic copper foils (99.9% purity) for extreme current carrying capacity and thermal dissipation (385 W/m·K)."

Key Applications:

  • Power converters (1000A+ busbars)

  • EV battery management systems

  • Industrial motor drives


Copper PCB Types Comparison

Type

Copper Thickness

Key Feature

Applications

Standard Copper

1-4oz

6A/mm² current

Consumer Electronics

Heavy Copper

5-20oz

0.5mm+ sidewalls

Welding Equipment

Copper Base

2mm+ substrate

Direct copper core bonding

Laser Diode Mounts

Embedded Copper

In-cavity copper

3D heat spreading

Radar Systems


Material Specifications

Base Materials:

  • Rogers CuClad® laminates (low loss)

  • Bergquist Hi-Flow dielectrics

  • Aluminum-copper hybrid for weight reduction


Manufacturing Process

Critical Steps:

  • Pattern plating for 5:1 aspect ratio vias

  • Differential etching for 20oz copper

  • Plasma cleaning before solder mask


Design Guidelines

Copper Balancing Rules:

  • ≤30% density variation across layers

  • Thermal relief for all PTH connections

  • 45° corners on >6oz traces


Quality Certifications

  • IPC-6018 for high frequency

  • Nadcap AC7120 for aerospace

  • RoHS/REACH compliant


Case Study: 400A Busbar PCB

"Achieved 0.8mV drop across 12" power distribution using 12oz copper with selective gold plating."



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