Core Capabilities & Lead Time
Engineering & Design
Custom aerospace harnesses built to MIL-SPEC, Boeing, Airbus, and ESA (European Space Agency) standards
Manufacturing Processes
Precision workflows: Automated wire cutting, precision crimping, laser marking, overbraiding, EMI/RFI shielding integration
Testing & Inspection
100% electrical testing: Continuity checks, hipot (high-potential) testing, insulation resistance measurement
Environmental validation: Vibration testing, thermal cycle testing (to simulate space/aviation conditions)
Connector Integration & Protection
Compatible connectors: MIL-DTL, D-sub, circular, high-speed data, fiber optic (for avionics/satellite communication)
Environmental protection: Heat-shrink boots, Teflon/PTFE insulation, moisture-sealed overmolds (for extreme conditions)
Lead Time
Aerospace-Grade Material & Component Options
Wire Insulation
High-temperature materials: Teflon (PTFE), ETFE, FEP, Kapton (resistant to -200°C to +260°C for space/engine environments)
Shielding Options
Connectors
Contact Plating
Gold (corrosion resistance, low resistance), nickel (wear resistance), tin (cost-effective for non-critical applications)
Protective Coverings
Aerospace-grade braided sleeving, heat shrink tubing, molded boots, lacing tape (for weight optimization & mechanical protection)
Application Areas
Commercial Aviation: Boeing/Airbus platform harnesses for avionics, cabin systems, and engine controls
Military & Defense Aircraft: Ruggedized harnesses for fighter jets, transport planes, and surveillance systems
UAV / Drone Systems: Lightweight, vibration-resistant harnesses for navigation and payload communication
Satellite & Spacecraft Applications: Space-grade harnesses (Kapton/PTFE) for thermal resistance and radiation tolerance
Aerospace Ground Support Equipment: Durable wiring for launch pads and maintenance systems
Space Exploration Systems: Radiation-hardened harnesses for rovers and orbital stations
Customer Testimonials
"China 365PCB delivered perfectly assembled aerospace harnesses that passed all MIL-SPEC testing without a single failure."
– John M., Aerospace OEM, USA
"Their engineering team helped redesign our satellite harness for weight savings and improved EMI shielding."
– Claire R., Space Systems Integrator, France
"Excellent documentation, traceability, and build quality — a trusted partner for our UAV program."
– Takashi K., Defense Contractor, Japan
Why Choose Our Aerospace Wire Harness Solutions
Premium certifications: AS9100 (aerospace quality) & IPC/WHMA-A-620 (wire harness assembly) compliant systems
Mission-critical experience: Proven track record in global aerospace, defense, and space projects
Full traceability: Comprehensive documentation for materials, processes, and testing (meets aerospace audit requirements)
In-house validation: On-site testing labs for vibration, thermal cycle, and EMI/RFI compliance
Flexible production: Supports low-volume prototypes (for UAV/satellite R&D) and high-volume aircraft production
FAQ
Q1: What is an aerospace wire harness?
A1: An aerospace wire harness is a structured assembly of wires, connectors, and protective coverings designed for aircraft, spacecraft, and defense systems. It ensures reliable power/data transmission under extreme conditions (vibration, temperature, radiation, EMI).
Q2: Do you comply with aerospace standards?
A2: Yes, our manufacturing fully complies with AS9100 (aerospace quality management), MIL-SPEC (military standards), and IPC/WHMA-A-620 (wire harness assembly) to meet global aerospace requirements.
Q3: Can you provide aerospace wire harness assemblies for satellites?
A3: Yes, we produce space-grade wire harnesses for satellites using materials like Kapton (thermal resistance) and PTFE (chemical stability), with radiation-hardened options and EMI shielding for orbital environments.
Q4: How do you ensure EMI/RFI protection?
A4: We integrate multi-layer EMI/RFI protection, including braided copper shielding, aluminum foil wraps, and conductive coatings, to prevent signal interference in avionics and satellite communication systems.
Q5: What is your lead time for aerospace wire harness manufacturing?
A5: Standard lead time for aerospace wire harnesses is 3–6 weeks, accounting for rigorous testing and compliance checks. Expedited manufacturing is available for urgent defense or space programs.
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